ABR Series

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Rubber Bakelite Compress M/c

Standard Features

ABR

  • The low noise hydraulic power pack unit is designed as per international practices & assembled with internationally accepted make valves & other components. The presses are designed as per ISI guidelines, hence standard seals in heavy duty cylinders, and bronze- bushes with are used.
  • The precisely honed carbon steel seamless tubes are assembled with hard chrome plated piston rod, EN-9 & international quality sealing elements, imported from GERMANY.
  • Manifold block mounted valves minimizing piping, hence no leakage & easy replacement & maintenance.
  • With the help of conventional breathings, breathing duration even in mili-seconds, curing time, temp. Of platens, temp. Variation range, desired pressure etc.
  • Soft opening of Moulds is provided just after the curing period for the safety of the molded parts.
  • Ultrasonically tested quality plates are used of heavy thickness to make the frame more rigid & capable enough to the load during frequent & fast operations.
  • All platens are having parallel accuracy, as platens are precisely grinded up to 0.01 to 0.02 mm parallel accuracy, with T-slots/ tapped holes & provision of heating & cooling arrangement as per DIN standards.
  • Precise machining of the structural members is done after normalizing to get the parallelism between platen & bed and right angularity between bed & the moving platen.
  • Temperature regulator with digital temperature input, integrated.
  • Temperature monitoring with tolerance band input regulation mode.

SILENT FEATURES

  • MODEL NO: ABR1-200: Single cycle automatic compression bakelite moulding machine
  • The low noise hydraulic power pack unit is designed as per international practices & assembled with internationally accepted make valves & other components. The presses are designed as per ISI guidelines, hence standard seals in heavy duty cylinders, bronze- bushes with lubrication arrangement are used.
  • The precisely honed carbon steel seamless tubes are assembled with hard chrome plated piston rod, EN-9 & international quality sealing elements, imported from Korea & Japan.
  • Manifold block mounted valves minimizing piping, hence no leakage & easy replacement & maintenance.
  • With the help of digital temperature controllers, curing time, temp. Of platens, temp. Variation range, desired pressure etc. may be programmed in the conventional panel.
  • During curing period, the electric motor stop & if pressure drops below certain value, it automatically starts & maintain the pressure hence less strain to the hydraulic system, saves electricity, less noise, pollution, improves product quality.
  • Soft opening of moulds is provided just after the curing period for the safety of the molded parts.
  • Ultrasonically tested quality plates are used of heavy thickness to make the frame more rigid & capable enough to the load during frequent & fast operations.
  • All platens are having parallel accuracy, as platens are precisely grinded up to 0.01 to 0.02 mm parallel accuracy, with T-slots/ tapped holes & provision of heating & cooling arrangement as per DIN standards.
  • Precise machining of the structural members is done after normalizing to get the parallelism between platen & bed and right angularity between bed & the moving platen.
  • mergency push button, motor starter.
  • OPTIONAL FEATURES:
  • Proportional controlled hydraulic design ( Microprocessor controlled)
  • Centre hydraulic ejector.
ABR Series Technical Data
DESCRIPTION UNIT ABR-40 ABR-60 ABR-200
COMPRESSION CAPACITY TON 40 60 200
PLATE FORM AREA MM X MM 355 X 355 450 X 450 600 X 600
DISTANCE BETWEEN TIE-BARS MM X MM 355 X 290 - -
MAX. MOULD SIZE (HEIGHT) MM 200 - 260
MIN. MOULD SIZE (HEIGHT) MM 125 260 260
MAX. CLAMPING STROKE MM 200 500 600
TOTAL DAY-LIGHT MM 400 760 800
REM DIAMETER MM 100 125 200
HYDRUALIC GEAR PUMP LPM 26 26 36
ELECTRIC MOTOR HP 5 5 15
OIL TANK CAPACITY LITERS 60 80 80
APPX. MACHINE WEIGHT KG 820 1050 1500
MACHINE SIZE INCHES 83.7″ X 41.9 X 34.7 87” X 42 X 45 800 X 1200 X 2500