ABR Series
Rubber Bakelite Compress M/c
Standard Features
- The low noise hydraulic power pack unit is designed as per international practices & assembled with internationally accepted make valves & other components. The presses are designed as per ISI guidelines, hence standard seals in heavy duty cylinders, and bronze- bushes with are used.
- The precisely honed carbon steel seamless tubes are assembled with hard chrome plated piston rod, EN-9 & international quality sealing elements, imported from GERMANY.
- Manifold block mounted valves minimizing piping, hence no leakage & easy replacement & maintenance.
- With the help of conventional breathings, breathing duration even in mili-seconds, curing time, temp. Of platens, temp. Variation range, desired pressure etc.
- Soft opening of Moulds is provided just after the curing period for the safety of the molded parts.
- Ultrasonically tested quality plates are used of heavy thickness to make the frame more rigid & capable enough to the load during frequent & fast operations.
- All platens are having parallel accuracy, as platens are precisely grinded up to 0.01 to 0.02 mm parallel accuracy, with T-slots/ tapped holes & provision of heating & cooling arrangement as per DIN standards.
- Precise machining of the structural members is done after normalizing to get the parallelism between platen & bed and right angularity between bed & the moving platen.
- Temperature regulator with digital temperature input, integrated.
- Temperature monitoring with tolerance band input regulation mode.
SILENT FEATURES
- MODEL NO: ABR1-200: Single cycle automatic compression bakelite moulding machine
- The low noise hydraulic power pack unit is designed as per international practices & assembled with internationally accepted make valves & other components. The presses are designed as per ISI guidelines, hence standard seals in heavy duty cylinders, bronze- bushes with lubrication arrangement are used.
- The precisely honed carbon steel seamless tubes are assembled with hard chrome plated piston rod, EN-9 & international quality sealing elements, imported from Korea & Japan.
- Manifold block mounted valves minimizing piping, hence no leakage & easy replacement & maintenance.
- With the help of digital temperature controllers, curing time, temp. Of platens, temp. Variation range, desired pressure etc. may be programmed in the conventional panel.
- During curing period, the electric motor stop & if pressure drops below certain value, it automatically starts & maintain the pressure hence less strain to the hydraulic system, saves electricity, less noise, pollution, improves product quality.
- Soft opening of moulds is provided just after the curing period for the safety of the molded parts.
- Ultrasonically tested quality plates are used of heavy thickness to make the frame more rigid & capable enough to the load during frequent & fast operations.
- All platens are having parallel accuracy, as platens are precisely grinded up to 0.01 to 0.02 mm parallel accuracy, with T-slots/ tapped holes & provision of heating & cooling arrangement as per DIN standards.
- Precise machining of the structural members is done after normalizing to get the parallelism between platen & bed and right angularity between bed & the moving platen.
- mergency push button, motor starter.
- OPTIONAL FEATURES:
- Proportional controlled hydraulic design ( Microprocessor controlled)
- Centre hydraulic ejector.
ABR Series | Technical Data |
DESCRIPTION | UNIT | ABR-40 | ABR-60 | ABR-200 |
---|---|---|---|---|
COMPRESSION CAPACITY | TON | 40 | 60 | 200 |
PLATE FORM AREA | MM X MM | 355 X 355 | 450 X 450 | 600 X 600 |
DISTANCE BETWEEN TIE-BARS | MM X MM | 355 X 290 | - | - |
MAX. MOULD SIZE (HEIGHT) | MM | 200 | - | 260 |
MIN. MOULD SIZE (HEIGHT) | MM | 125 | 260 | 260 |
MAX. CLAMPING STROKE | MM | 200 | 500 | 600 |
TOTAL DAY-LIGHT | MM | 400 | 760 | 800 |
REM DIAMETER | MM | 100 | 125 | 200 |
HYDRUALIC GEAR PUMP | LPM | 26 | 26 | 36 |
ELECTRIC MOTOR | HP | 5 | 5 | 15 |
OIL TANK CAPACITY | LITERS | 60 | 80 | 80 |
APPX. MACHINE WEIGHT | KG | 820 | 1050 | 1500 |
MACHINE SIZE | INCHES | 83.7″ X 41.9 X 34.7 | 87” X 42 X 45 | 800 X 1200 X 2500 |