ABST Series
High Speed Rigid 5 Point Toggle Clamping
Standard Features:
- High pressure & with low noise fixed vane pump.
- Pressure & flow controlled by proportional valve.
- Horizontal mould clamping thought high performance V type toggle.
- High performance mould clamping structure.
- Suitable for all type’s of mold from small to big size.
- Sliding clamp vice for mould runner & nozzle hole centre.
- Hard chrome plated steel tie-bars.
- Mould clamp pressure & speed controlled by HMI thought linear scale.
- Mould clamp function up to 4 stage (slow fast slow tonnage).
- Vertical screw type injection thought high pressure hydraulic cylinder.
- Injection pressure & speed controlled by HMI thought linear scale.
- Injection unit manually up-down for mould height settings.
- Suck back after or before refiling.
- Large L/D ratio for optimum melts.
- Screw circumferential speed display.
- Proven screw geometry for optimum melts homogeneity.
- Wear & corrosion resistance plasma nitrated screw & barrel.
- Material barrel designed for mould all kind of plastic raw materials.
- Center hydraulic ejector.
- Hydraulic ejector pressure & speed controlled by HMI.
- Best design for long inserts moulding.
- Safe, Reliable, Very easy operate machine.
- Silent & power saving hydraulic power pack.
- Close tank, suction line & return line filteration.
- Contractor operated four zone digital temperature controllers.
- Machine can be operate (1) Manual (2) Semi (3) Fully Auto
- Electric motor starter with over load relay.
- Flash proof & power saving moulding.
- Save material processing charges.
- Fastest cycle time for get mass production.
Technical Data | Unit | ABST-45 | ABST-60 | ABST-100 | ABST-150 | ABST-200 | ABST-300 | ABST-500 |
---|---|---|---|---|---|---|---|---|
Screw Diameter | mm | 25 | 30 | 35 | 40 | 40 | 40 | 50 |
Injection Pressure | kg/cm2 | 1700 | 1700 | 1600 | 1500 | 1500 | 1500 | 1400 |
Theoretical Shot Volume | cm3 | 49 | 71 | 130 | 207 | 251 | 251 | 275 |
Max. Shot Weight (PS) | g | 45 | 60 | 100 | 150 | 200 | 300 | 250 |
Injection Rate | cm3/sec | 35 | 50 | 71 | 90 | 114 | 114 | 167 |
Screw Stroke | mm | 100 | 100 | 135 | 165 | 200 | 200 | 140 |
Screw Speed Max. | rpm | 0-250 | 0-250 | 0-250 | 0-250 | 0-250 | 0-250 | 0-200 |
Number of Temperature Control | - | 3 | 4 | 4 | 4 | 4 | 4 | 5 |
Material Hopper Capacity | | | 88 | 10 | 10 | 20 | 20 | 20 | 20 |
Clamping Force | Tons | 35 | 35 | 50 | 50 | 70 | 70 | 90 |
Toggle Stroke | mm | 175 | 175 | 255 | 255 | 265 | 265 | 340 |
Space Between Tie Bar | mm | 250 x 250 | 250 x 250 | 280 x 260 | 280 x 260 | 315 x 315 | 315 x 315 | 375 x 375 |
Max Mould Height | mm | 175 | 175 | 220 | 220 | 320 | 320 | 400 |
Min Mould Height | mm | 100 | 100 | 120 | 120 | 180 | 180 | 180 |
Tie Bar Diameter | mm | 42 | 42 | 48 | 48 | 55 | 55 | 60 |
Ejector Force | Tons | 20 | 20 | 27 | 27 | 27 | 27 | 33 |
Ejector Stroke | mm | 50 | 50 | 65 | 65 | 75 | 75 | 95 |
Max.Hydraulic Pressure | kg/cm2 | 120 | 120 | 120 | 120 | 120 | 120 | 120 |
Pump Output | liter/min | 20 | 26 | 26 | 40 | 40 | 56 | 56 |
Oil Reservoir Capacity | liters | 60 | 60 | 80 | 100 | 140 | 140 | 180 |
Pump Motor | KW | 2.2 | 2.2 | 3.5 | 3.5 | 5 | 5 | 8.8 |
Barrel Heating Power | KW | 2.5 | 3.2 | 4 | 5 | 6.1 | 6.1 | 8.3 |
Total Wattage | KW | 4.7 | 5.4 | 7.5 | 8.5 | 11.1 | 11.1 | 17.1 |
Machine Weight | Tons | 0.75 | 0.8 | 0.95 | 1 | 1.5 | 1.5 | 1.9 |
Machine Dimensions (L x W x H) | m | 1.7 x 0.9 x 2.3 | 1.7 x 0.9 x 2.3 | 1.8 x 1 x 2.5 | 2 x 1.09 x 2.7 | 2.2 x 1.17 x 2.9 | 2.2 x 1.17 x 3.2 | 2.4 x 1.3 x 3.8 |
ABST Micro Series
Toggle Clamp / Vertical Screw
Standard Features:
- High pressure & with low noise fixed vane pump.
- Pressure & flow controlled by proportional valve.
- Horizontal mould clamping thought high performance V type toggle.
- High performance mould clamping structure.
- Suitable for all type’s of mold from small to big size.
- Sliding clamp vice for mould runner & nozzle hole centre.
- Hard chrome plated steel tie-bars.
- Mould clamp pressure & speed controlled by HMI thought linear scale.
- Mould clamp function up to 4 stage (slow fast slow tonnage).
- Vertical screw type injection thought high pressure hydraulic cylinder.
- Injection pressure & speed controlled by HMI thought linear scale.
- Injection unit manually up-down for mould height settings.
- Suck back after or before refiling.
- Large L/D ratio for optimum melts.
- Screw circumferential speed display.
- Proven screw geometry for optimum melts homogeneity.
- Wear & corrosion resistance plasma nitrated screw & barrel.
- Material barrel designed for mould all kind of plastic raw materials.
- Center hydraulic ejector.
- Hydraulic ejector pressure & speed controlled by HMI.
- Best design for long inserts moulding.
- Safe, Reliable, Very easy operate machine.
- Silent & power saving hydraulic power pack.
- Close tank, suction line & return line filteration.
- Contractor operated four zone digital temperature controllers.
- Machine can be operate (1) Manual (2) Semi (3) Fully Auto
- Electric motor starter with over load relay.
- Flash proof & power saving moulding.
- Save material processing charges.
- Fastest cycle time for get mass production.
ABST Micro Series | Technical Data |
Injection Unit | Unit | ABST-60 | ABST-100 | ABST-150 |
---|---|---|---|---|
Machine Capacity (PS) | Gram | 60 | 100 | 150 |
Injection Pressure | kg/cm2 | 1500 | 1500 | 1300 |
Injection Stroke | mm | 90 | 135 | 160 |
Screw Diameter | mm | 30 | 35 | 40 |
Screw Ratio | L/D | 18 | 18 | 18 |
Screw Speed | RPM | 220 | 220 | 220 |
Material Hopper Capacity | Liters | 8 | 10 | 10 |
Clamping Unit | ||||
---|---|---|---|---|
Mould Clamping Force | Ton | 25 | 30 | 40 |
Mould Size Maximum | mm | 150×150 | 250×250 | 270×270 |
Mould Clamping Stroke | mm | 174 | 210 | 255 |
Mould Width Adj. Screw | mm | 75 | 75 | 75 |
Mould Clamp. Vice Travel | mm | 100 | 100 | 100 |
Mould ClMaximum Daylight | mm | 444 | 476 | 580 |
Rem Diameter | mm | 88 | 88 | 88 |
Hydraulic Ejector | ||||
---|---|---|---|---|
Ejector Stroke | mm | 65 | 65 | 65 |
Ejector Force | Ton | 1 | 1 | 1 |
Ejector Rod Dia. | mm | 19 | 19 | 19 |
Ejector Rod Dia. | mm | 19 | 19 | 19 |
General | ||||
---|---|---|---|---|
Hydraulic Oil Tank Cap. | Liters | 60 | 80 | 100 |
Hydraulic Pump Motor/td> | kW/HP | 2.2/3 | 3.5/5 | 5/7.5 |
Heating Capacity | kW | 2.2 | 3.6 | 4.5 |
Total Connected Load | kW | 4.4 | 7.1 | 9.5 |
Heating Zone | Nos | 4 | 4 | 4 |
Machine Weight (Approx) | kg | 600 | 750 | 900 |
Machine Size (WxLxH) | Inch | 36x54x75 | 39x75x100 | 42x81x106 |
ABST Heavy Series
Toggle Clamp / Vertical Screw
Standard Features:
- High pressure & with low noise fixed vane pump.
- Pressure & flow controlled by proportional valve.
- Horizontal mould clamping thought high performance V type toggle.
- High performance mould clamping structure.
- Suitable for all type’s of mold from small to big size.
- Sliding clamp vice for mould runner & nozzle hole centre.
- Hard chrome plated steel tie-bars.
- Mould clamp pressure & speed controlled by HMI thought linear scale.
- Mould clamp function up to 4 stage (slow fast slow tonnage).
- Vertical screw type injection thought high pressure hydraulic cylinder.
- Injection pressure & speed controlled by HMI thought linear scale.
- Injection unit manually up-down for mould height settings.
- Suck back after or before refiling.
- Large L/D ratio for optimum melts.
- Screw circumferential speed display.
- Proven screw geometry for optimum melts homogeneity.
- Wear & corrosion resistance plasma nitrated screw & barrel.
- Material barrel designed for mould all kind of plastic raw materials.
- Center hydraulic ejector.
- Hydraulic ejector pressure & speed controlled by HMI.
- Best design for long inserts moulding.
- Safe, Reliable, Very easy operate machine.
- Silent & power saving hydraulic power pack.
- Close tank, suction line & return line filteration.
- Contractor operated four zone digital temperature controllers.
- Machine can be operate (1) Manual (2) Semi (3) Fully Auto
- Electric motor starter with over load relay.
- Flash proof & power saving moulding.
- Save material processing charges.
- Fastest cycle time for get mass production.
ABST Heavy Series | Technical Data |
Injection Unit | Unit | ABST-60 | ABST-100 | ABST-150 |
---|---|---|---|---|
Machine Capacity (PS) | Gram | 60 | 100 | 150 |
Injection Pressure | kg/cm2 | 1500 | 1500 | 1300 |
Injection Stroke | mm | 90 | 135 | 160 |
Screw Diameter | mm | 30 | 35 | 40 |
Screw Ratio | L/D | 18 | 18 | 18 |
Screw Speed | RPM | 220 | 220 | 220 |
Material Hopper Capacity | Liters | 8 | 10 | 10 |
Clamping Unit | ||||
---|---|---|---|---|
Mould Clamping Force | Ton | 25 | 30 | 40 |
Mould Size Maximum | mm | 150×150 | 250×250 | 270×270 |
Mould Clamping Stroke | mm | 174 | 210 | 255 |
Mould Width Adj. Screw | mm | 75 | 75 | 75 |
Mould Clamp. Vice Travel | mm | 100 | 100 | 100 |
Mould ClMaximum Daylight | mm | 444 | 476 | 580 |
Rem Diameter | mm | 88 | 88 | 88 |
Hydraulic Ejector | ||||
---|---|---|---|---|
Ejector Stroke | mm | 65 | 65 | 65 |
Ejector Force | Ton | 1 | 1 | 1 |
Ejector Rod Dia. | mm | 19 | 19 | 19 |
Ejector Rod Dia. | mm | 19 | 19 | 19 |
General | ||||
---|---|---|---|---|
Hydraulic Oil Tank Cap. | Liters | 60 | 80 | 100 |
Hydraulic Pump Motor/td> | kW/HP | 2.2/3 | 3.5/5 | 5/7.5 |
Heating Capacity | kW | 2.2 | 3.6 | 4.5 |
Total Connected Load | kW | 4.4 | 7.1 | 9.5 |
Heating Zone | Nos | 4 | 4 | 4 |
Machine Weight (Approx) | kg | 600 | 750 | 900 |
Machine Size (WxLxH) | Inch | 36x54x75 | 39x75x100 | 42x81x106 |