ABS Series
Vertical Screw/ Direct Ram Clamp
Standard Features:
- The hydraulic system operates with an energy saving regulating pump & proportional valve for drive & pressure regulation.
- Centrally applied high performance hydraulic mould clamping cylinder
- Linear transducer for clamping stroke with 1 mm accuracy.
- Mould closing & opening speed profiles, 4 stages programmable.
- Programmable closing & opening force.
- Intermediate stop possible with closing & opening.
- Monitoring of mould protection time.
- Hydraulic mould protection regulated.
- After alarm “Mould Protection” mould can either be stopped or opened.
- Hydraulic Ejector, Forces, Speeds, Advancement & Retraction delay as well as stroke count (up to 5) programmable.
- Modular injection unit as complete assembly group.
- Injection unit equipped with linear transducer of 1 mm accuracy.
- Four tie-bar type centrally fitted injection unit, vertical.
- Continuous nozzle contact during the complete cycle.
- Regulated injection speed profile, 5 steps programmable with injection delay.
- Measurement, display and monitoring of injection time.
- Switch over to holding pressure as a volume or time dependent function.
- Material cushioning monitoring.
- Screw circumferential speed display.
- Open nozzle with screw in tip.
- Electronically regulated cylinder and nozzle heating.
- Monitoring of oil temperature & filter contamination.
- Fine mesh oil filter in the return line.
- Temperature regulator with digital temperature input, integrated in the PLC.
- Temperature monitoring with tolerance band input regulation mode.
- Corrosion proof stainless steel material hopper with emptying position.
- Alarm for hopper emptying.
Regulated Parameters:
- Control Cabinet Temperature
- Hydraulic Oil Temperature
- Plasticizing Cylinder Temperature
- Screw RPM
- Screw Position
- Nozzle Contact Force
- Holding Pressure
- Back Pressure
- Movements and force of mould and ejector
- Ramp control sequence for mould and ejector end position
Technical Data | Unit | ABS-45 | ABS-60 | ABS-100 | ABS-150 | ABS-200 | ABS-300 | ABS-500 |
---|---|---|---|---|---|---|---|---|
Screw Diameter | mm | 25 | 30 | 35 | 40 | 40 | 40 | 50 |
Injection Pressure | kg/cm2 | 1700 | 1700 | 1600 | 1500 | 1500 | 1500 | 1400 |
Theoretical Shot Volume | cm3 | 49 | 71 | 130 | 207 | 251 | 251 | 275 |
Max. Shot Weight (PS) | g | 45 | 60 | 100 | 150 | 200 | 300 | 500 |
Injection Rate | cm3/sec | 35 | 50 | 71 | 90 | 114 | 114 | 167 |
Screw Stroke | mm | 100 | 100 | 135 | 165 | 200 | 300 | 350 |
Screw Speed Max. | rpm | 0-250 | 0-250 | 0-250 | 0-250 | 0-250 | 0-250 | 0-200 |
Number of Temperature Control | - | 3 | 4 | 4 | 4 | 4 | 4 | 5 |
Material Hopper Capacity | 8 | 8 | 10 | 10 | 20 | 20 | 20 | |
Clamping Force | Tons | 7 | 7 | 10 | 13 | 18 | 18 | 25 |
Opening Force | Tons | 1.5 | 1.5 | 2.6 | 3.1 | 4 | 4 | 6.1 |
Max Mold Size | mm | 200 x 200 | 200 x 200 | 260 x 260 | 280 x 280 | 340 x 340 | 340 x 340 | 360 x 360 |
Min. Mold Height | mm | 75 | 75 | 75 | 100 | 100 | 100 | 125 |
Opening Stroke | mm | 210 | 210 | 300 | 325 | 465 | 465 | 550 |
Max.Open Daylight | mm | 375 | 375 | 465 | 540 | 665 | 665 | 790 |
Ejector Force | Tons | 1.3 | 1.3 | 1.3 | 1.3 | 2 | 2 | 2 |
Ejector Stroke | mm | 50 | 50 | 70 | 70 | 70 | 70 | 70 |
Max.Hydraulic Pressure | kg/cm2 | 120 | 120 | 120 | 120 | 120 | 120 | 120 |
Pump Output | liter/mm | 20 | 20 | 26 | 26 | 40 | 40 | 60 |
Oil Reservoir Capacity | liters | 60 | 60 | 80 | 100 | 140 | 140 | 180 |
Pump Motor | KW | 2.2 | 2.2 | 3.5 | 3.5 | 5 | 5 | 8.8 |
Barrel Heating Power | KW | 2.5 | 3.2 | 4 | 5 | 6.1 | 6.1 | 8.3 |
Total Wattage | KW | 4.7 | 5.4 | 7.5 | 8.5 | 11.1 | 11.1 | 17.1 |
Machine Weight | Tons | 0.6 | 0.6 | 0.8 | 0.95 | 1.2 | 1.3 | 1.5 |
Machine Dimensions (L x W x H) | m | 1.7 x 0.9 x 2.3 | 1.7 x 0.9 x 2.3 | 1.8 x 1 x 2.5 | 2 x 1.09 x 2.7 | 2.2 x 1.17 x 2.9 | 2.2 x 1.17 x 3.2 | 2.4 x 1.3 x 3.8 |